Environment-Clean-Generations

Environment-Clean-Generations
THE DEFINITIVE BLOG FOR EVERYTHING YOU NEED TO KNOW ABOUT THE ENVIRONMENT YOU LIVE IN, WITH REFERENCE TO LIFE, EARTH AND COSMIC SPACE SCIENCES, PRESENTED BY ENVIRONMENTAL ENGINEER DORU INDREI, ENVIRONMENTAL QUALITY AND ENERGY SPACIALIST
"Life is not about what we know, but what we don't know, craving the unthinkable makes it so amazing, that is worth dying for." Doru Indrei
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Showing posts with label pressure. Show all posts
Showing posts with label pressure. Show all posts

Extremophiles On Top Of All


A trove of unique extremophiles were found at the bottom of the 7,800 foot-deep Homestake Gold Mine in Lead, S.D. 

  • They don't need oxygen or sunlight and can survive acid baths and doses of radiation that would kill other organisms.
  • With concerns over food security, and new mandates to use more biofuels, researchers are ramping up their efforts to find new ways to turn plant material into fuel.
  • The biofuel-producing catalysts are rugged, stable and can thrive under pressure. 
Extremophiles are tiny microbes that are able to thrive in hot, salty and even acidic or gaseous environments that would kill other forms of life. Now scientists are using these hardy dwellers of the seafloor and hot springs to produce biofuels like ethanol more efficiently and at lower cost.


These heat and salt-loving microorganisms are good at breaking down biological material like wood chips, waste crops or other sorts of plant material. They also literally "take the heat" when it comes to punishing industrial processes. Until recently, researchers have had trouble culturing these wild-growing extremophiles and harnessing their properties. But recent advances have allowed them to turn them into bio-powered refineries.

"I believe they will be a big generator for energy in the near future," said Rajesh Sani, assistant professor of biological and chemical engineering at the South Dakota School of Mines and Technology. "We had some trouble at first, but in the past five years, we've learned how to culture them. Now they cooperate and grow nicely with us."


Sani found a trove of unique extremophiles at the bottom of the 4,800 foot-deep Homestake Gold Mine in Lead, S.D. The bacteria were living in the warm soil and in the fissures between the rocks at the bottom of the mine.  


"Outside it was snowing," Sani recalls. "But at the bottom of the mine it was 40 to 45 degrees C (104 to 113 F). We we're sweating."


Sani and his colleagues cultured the Geobacillus bacteria and used it to break down corn waste and cord grass from solid to liquid at nearly 160 degrees F. This fermentation process has long been used to produce biofuels -- and beer -- but now it can be done in fewer steps, using less water and smaller reactor vessels, explained Sani.


"We are trying to eliminate some steps to make it more cost effective," Sani said.

The results of the experiment were published in the August edition of the journal Extremophiles. His research and that of dozens of other scientists will be discussed at two big conferences this month in Yellowstone National Park and at the University of Georgia.

With concerns over food security, and new mandates by the US and European governments to use more biofuels, researchers are ramping up their efforts to find new ways to turn plant material into fuel. Barny Whitman, a microbiologist at the University of Georgia, says researchers are still understanding how extremophiles make enzymes under tough conditions.


"At higher temperatures, (chemical) reactions go faster and the catalysts are more stable," Whitman said. "It's generally cheaper to run (a reactor) at high temperature rather than low temp because cooling is more expensive and a lot of these reactions generate heat."

Whitman's research is focused on identifying ancient forms of life called archaeobacteria that make methane gas. He believes they could eventually be used to turn sewage or municipal waste into a usable fuel.

One of the pioneers of extremophile biotechnology is also speaking at the Georgia conference.

 Eric Mathur, vice president for research at SG Biofuels in San Diego, isolated genes from a bacteria growing on deep-sea hydrothermal vents, and then transferred the genetic material into corn plants more than a decade ago. Now he's found the ultimate extremophile -- a desert shrub called jatropha whose seeds produce a compound that is 40 percent oil. 

The firm has jatropha plantations in Guatemala, Brazil and India and is selling its jatropha-powered mixtures to European airlines that are under the gun to run on biofuel.

Mathur said researchers would do well to expand their search for biofuel-producing catalysts that are rugged, stable and can thrive under pressure.


"I look at extremophiles as a broad term to describe organisms that can survive in conditions where others can't," Mathur said. "The plants we work with now are extremophiles. They are crazy plants that live outside the window of arable land."

 by "environment clean generations"

How water cuts through steel?



A waterjet is a tool used in machine shops to cut metal parts with a (very) high-pressure stream of water. As amazing as it sounds, if you get water flowing fast enough it can actually cut metal. 

Think of a waterjet as something with about 30 times the pressure of the power washer wand at your local car wash. Power washing at car washes is an everyday example of a dirt film being "cut" off the body, wheels and tires of an automobile

The key to cutting metal with water is to keep the spray coherent. Waterjets are able to cut because the spray is channeled through a very narrow jeweled nozzle at a very high pressure to keep the spray coherent. Unlike metal cutters, a waterjet never gets dull and it cannot overheat. 

Low pressure waterjets were first used for mining gold in California in 1852. Steam and hot water jets were used in the early 1900s for cleaning. High pressure waterjets were used for mining in the 1960s, and about 10 years ago industry began using waterjets for cutting. Abrasive water jets (abrasivejets) were first used in industry in about 1980. 


In the past, only one piece of metal could be cut at a time with a saw or other metal cutting mechanical process. It was time intensive and expensive. Computer-controlled waterjet and abrasivejet cutting are used today in industry to cut many soft and hard materials. The plain water-abrasive mixture leaves the nozzle at more than 900 mph. The latest machines can cut to within two thousandths of an inch, and have jet speeds around Mach 3.

Waterjets can cut:
  • Marble
  • Granite
  • Stone
  • Metal
  • Plastic
  • Wood
  • Stainless steel 
A water jet can cut a "sandwich" of different materials up to four inches thick. This odorless, dust-free and relatively heat-free process can also cut something as thin as five thousandths of an inch. The tiny jet stream permits the first cut to also be the final finished surface. This single cutting process saves material costs and machining costs. For example, the engineer merely gives a gear drawing to the cutting shop via a diskette or e-mail and gets the finished gear back.  

Waterjets cut softer materials, while abrasive jets are used for harder materials. The actual cutting is often done under water to reduce splash and noise. Faster feed rates are used to prevent the jet from cutting all the way through. 
 

The water pressure is typically between 20,000 and 55,000 pounds per square inch (PSI). The water is forced through a 0.010" to 0.015" in diameter orifice (hole) in a jewel. 

A waterjet can remove the bark from a tree at a distance of 40 feet if one alters the chemistry of plain water by adding SUPER-WATER®, available from Berkeley Chemical Research. The SUPER-WATER® is a soluble polymeric chemical that acts like a series of molecular spinal columns or concrete reinforcement bars that tie the individual water molecules together in a more structured way to form a coherent jet. Imagine the potential for cutting down roadside weeds.

How fast does a waterjet cut?

An abrasive jet can cut half-inch thick titanium at the rate of 7 inches per minute when a 30 HP pump is used. The abrasive jet moves in a manner very similar to a slowed-down pen plotter.
Abrasive jets have been used to:
  • Remove materials inside train tunnels
  • Help rescue "Baby Jessica" from the well in Midland, Texas
  • Cut virtually any shape in bullet-proof glass
  • Cut out the parts for the F-22 and Stealth bomber, and other aircraft and spacecraft
  • Cut into the hull, using diamond powder abrasive, of the submarine Kursk to recover the bodies of the Russian crew
  • Remove highway marking strips
  • Carve wooden signs
  • Create sculpture
  • Cut logs in a sawmill 
Industries that can use abrasive waterjet and abrasivejet technologies:
  • Building: Patterns in stone material for floors can be cut. Matching parts of a lettered sign, made from stone and metal can be cut. Special shapes for metal and tile roofs can be cut.
  • Manufacturing: Precise gears and other intricate parts such as parts made of foam and rubber can be cut without use of any heat, like a laser would produce.
  • Designers: Intricate shapes can be cut for jewelry, sculptures, and mirrors.
  • Other: Waterjets are used to cut candy bars and diapers, too. There is a special drilling bit for oil exploration that has waterjets on the bottom to speed the drilling process. When used with a directional jets, a waterjet can bore under a road to route fiber optic cable.

Click the pressure reading to see and hear 5-second movie clip of a Flow Corporation abrasivejet. A 50 HP pump creates 52,400 PSI pressure for a jet of water and garnet abrasive mixture to cut 1/16-inch steel. This abrasivejet has an internal .013" ruby orifice to produce a .040" diameter jet of water. Look for a few sparks to fly! 

by "environment clean generations"

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